Polo Construction

Construction detail of men's polo shirts

Polo Construction

Seams, collars, plackets and finishing -- how a polo is built

OD's Designer Clothing · Knowledge Hubs

How a polo is put together decides how it holds its shape and how long it lasts. This hub explains the seams, collars and finishing behind a well-made polo, so you know the signs of quality. Browse men's polo shirts (/collections/mens-polo-shirts).

Collar and placket

Knitted-On Collar

A collar knitted as one piece and sewn on.

What defines it

A knitted-on collar is made separately in a rib or flat knit then attached, giving a shaped, hard-wearing edge that keeps its form.

Who it suits

It suits quality polos that hold their shape. Browse men's polo shirts (/collections/mens-polo-shirts).

Reinforced Placket

A placket backed for strength.

What defines it

A reinforced placket adds an extra layer behind the button strip so it stays flat and does not stretch out.

Who it suits

It suits polos built to last.

Taped Neckline

A neckline seam covered with tape.

What defines it

A taped neckline binds the inner seam with a strip of fabric for a clean finish and extra strength.

Who it suits

It suits premium, well-finished polos.

Seams and shoulders

Set-In Sleeves

Sleeves sewn in at the natural shoulder.

What defines it

Set-in sleeves join at the edge of the shoulder for a structured, tailored line.

Who it suits

It suits smart, classic polos. Browse men's polo shirts (/collections/mens-polo-shirts).

Shoulder Taping

Tape sewn along the shoulder seam.

What defines it

Shoulder taping reinforces the seam across the shoulders so it holds shape and does not stretch under wear.

Who it suits

It suits durable, quality polos.

Double-Stitched Seams

Seams sewn with two rows for strength.

What defines it

Double-stitched seams add a second row of stitching so the joins resist stress and repeated washing.

Who it suits

It suits hard-wearing everyday polos.

Finishing

Side-Seam Construction

A polo built with seams down each side.

What defines it

Side-seam construction shapes the body with seams at each side rather than a tube, for a more tailored fit.

Who it suits

It suits fitted, premium polos. Browse men's polo shirts (/collections/mens-polo-shirts).

Coverstitched Hem

A neat twin-needle hem.

What defines it

A coverstitched hem uses two parallel rows for a tidy, stretchy, durable finish at the sleeve and body.

Who it suits

It suits well-finished polos.

Frequently asked questions

What makes a well-made polo shirt?

A well-made polo has a knitted-on collar that keeps its shape, a reinforced placket, taped or shoulder-taped seams and neat coverstitched hems. Side-seam construction gives a more tailored fit than a plain tube, and double stitching adds durability.

What is a knitted-on polo collar?

A knitted-on collar is made as a separate piece in a rib or flat knit and then sewn onto the shirt. Because it is shaped and dense, it holds its form better and lasts longer than a collar simply cut from the body fabric.

Why does a polo lose its collar shape?

A polo collar loses shape when it is made from a thin, low-quality knit or is not reinforced, and when it is tumble dried or hung wet. A quality knitted-on collar, washed cool and dried flat, keeps its shape far longer.

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